Bill Stephens
2022 Skyline Drive
Goodlettsville, TN 37072
Phone (615) 672-9230, Fax (630) 604-6082, E-Mail [email protected]
Objective:
To obtain a challenging position utilizing engineering problem-solving skills.
Education:
Bachelor of Science in Mechanical Engineering, May 1995, University of Tennessee, Knoxville
(Currently pursuing Master of Science in Engineering Management, University of Tennessee, anticipated graduation: Spring 2000)
Employment:
Manufacturing Engineer, CEI Co., Ltd., Springfield, Tennessee May 1995 - Feb 1999
- Responsible for equipment acquisition and quality improvements for high volume assembly of various products supplied to the automotive industry
- Experience with the following technologies: Palletized conveyors; Robotic pick and place of small parts; Electrical characteristics testing; Noise testing; Ultrasonic metal welding; PLC programming; Data acquisition; Dispensing (grease and epoxy); Packaging; Small part feeding; Manual and automatic soldering; Automatic screwdrivers; Label development and application
- Design process flow and testing schemes to concentrate on the prevention of defects
- Responsible for monitoring plant capacity, assembly line efficiency, and defect rates
- Initiate cost reduction activities during product launches to increase profitability
- Lead and participate on cross-functional teams charged with all aspects of the successful launch of new products
- Provide instructions and training for assembly line operators
- Act as a liaison to the customer by managing the implementation of countermeasures to quality problems
- Design new tooling and fixtures to prepare assembly lines for new products
- Develop FMEA's (Failure Mode and Effects Analysis), Control Plans, and Process Flow Diagrams for a wide variety of products
- Provide PPAP (Production Part Approval Process) and PSO (Process Sign Off) documentation for new product launches
- Supported a successful bid for QS-9000 certification
Transferable Skills:
- Computer skills: proficient in Microsoft Word, Excel, Access, Project, Power Point, Front Page, Adobe Photoshop; experience in web page design; programming experience in MS Visual Basic, AutoCAD
- Practiced Kaizen and TQM activities
- Extensive problem-solving and root cause analysis experience
- Excellent written and oral communication skills
Additional Training:
- Taguchi Techniques for Quality Control (University of Alabama College of Continuing Studies) - experience in Design of Experiments and use of orthogonal arrays for design and process optimization
- Geometric Dimensioning and Tolerancing
- Fundamental Principles and Practices of Manufacturing Engineering (University of Alabama College of Continuing Studies)
- Allen-Bradley and G. E. PLC programming instruction
Certification:
Engineer-In-Training (E.I.T.) certification from the state of Tennessee (State Board of Architectural and Engineering Examiners No. 161129)
References: Furnished on request.